The allure of vintage truck campers is undeniable. They harken back to a simpler time, offering a unique blend of nostalgia and adventure. But their original features often leave something to be desired for the modern traveler. That’s why I decided to embark on a project close to my heart: breathing new life into my beloved Six Pac U850 truck camper.
The Six Pac U850, for those unfamiliar, is a classic example of truck camper design from the nineteen-eighties and early nineteen-nineties. Known for its robust build and relatively compact size, it was a popular choice for adventurers seeking to explore off the beaten path. Its appeal lies in its simplicity and its ability to transform a pickup truck into a self-contained mobile living space. However, time takes its toll, and the U850’s original components often fall short of contemporary standards in terms of comfort, efficiency, and safety.
My reasons for modernizing this specific camper were multifaceted. While I admired its vintage charm, I craved a more comfortable and functional experience for extended trips. The original electrical system was woefully inadequate, the plumbing was showing its age, and the interior felt dated and cramped. Furthermore, I dreamed of being able to venture further off-grid, relying less on traditional campgrounds and more on the freedom of dispersed camping.
This article will detail the journey of modernizing an old Six Pac U850 truck camper, including upgrades to the electrical system, plumbing, interior, and exterior. I will share tips, lessons learned, and insights gained along the way, hoping to inspire and guide others who are considering a similar project. This is my story of taking a vintage gem and transforming it into a modern adventure rig.
Planning and Preparation: The Foundation for Success
Before diving headfirst into the renovation, a thorough assessment of the existing camper was paramount. This involved a meticulous inspection of every nook and cranny, documenting the condition of all components, and identifying problem areas. Armed with a flashlight and a notepad, I crawled beneath the camper, peered into every cabinet, and tested every system.
What I found wasn’t entirely unexpected. Years of use had taken their toll. There was evidence of minor water damage around a window, the original refrigerator was struggling to maintain temperature, and the wiring looked like a tangled mess of spaghetti. The first step to modernizing an old Six Pac U850 truck camper was identifying every issue. Documenting everything with photographs proved invaluable throughout the project.
Defining clear goals and priorities was equally important. What must be done to make the camper safe and functional, and what would simply be “nice to have”? Budget played a significant role in this decision. I knew I couldn’t afford to replace everything at once, so I prioritized the most critical upgrades: the electrical system, plumbing, and sealing any potential leaks. Aesthetics, while important, were secondary to functionality and safety. Setting a realistic timeline also helped to keep the project on track.
Research and inspiration were crucial for gathering ideas and learning from the experiences of others. Online forums and communities dedicated to truck campers and RV renovations proved to be a goldmine of information. I devoured countless threads, watched dozens of YouTube videos, and scoured blogs for inspiration. I paid close attention to the challenges others had faced and the solutions they had found.
Sourcing materials and parts was an ongoing process. I aimed to strike a balance between quality and cost, opting for reputable brands while also exploring more budget-friendly options. Local hardware stores and RV supply shops were my first stops, but I also relied heavily on online retailers for specialized components. I tried to salvage and repurpose existing materials whenever possible, both to save money and to reduce waste.
Finally, I ensured I had the necessary tools and a suitable workspace. Fortunately, I had a well-equipped garage, but even a smaller space would suffice. Essential tools included a drill, screwdriver set, socket set, wire strippers, crimpers, a multimeter, and various hand tools. A circular saw, jigsaw, and sander proved invaluable for woodworking projects.
Electrical System Upgrades: Powering the Adventure
The original electrical system was arguably the weakest link in the Six Pac U850. It consisted of a single, small deep-cycle battery, an outdated fuse panel, and dim incandescent lights. It was simply not adequate for modern power demands. Modernizing an old Six Pac U850 truck camper meant a full electrical overhaul.
The first step was removing all the old wiring, fuse panel, and lights. I meticulously labeled each wire before disconnecting it, creating a diagram to ensure I could trace everything back if needed. This proved incredibly helpful later when installing the new system.
I opted for a complete upgrade to modern power solutions. Instead of one battery, I installed two hundred amp-hour lithium batteries, significantly increasing my energy storage capacity. These were placed in a secure, ventilated compartment beneath the dinette seating. Solar power was also essential. I mounted two hundred-watt solar panels on the roof of the camper, connected to a quality charge controller to manage the power flow to the batteries. I chose a two-thousand-watt inverter, to convert DC power from the batteries to AC power for running appliances like a blender or laptop. The shore power connection was also updated with a modern, weatherproof receptacle.
New wiring was run throughout the camper, using appropriately sized gauge wire for each circuit. LED lights were installed, replacing the old incandescent bulbs. This dramatically reduced power consumption and provided much brighter illumination. New outlets and USB charging ports were strategically placed throughout the camper, making it easy to charge phones, tablets, and other devices.
Safety was paramount throughout the electrical upgrade. I made sure to properly ground all electrical components and used fuses and circuit breakers to protect against overloads and short circuits. The result was a reliable and safe electrical system capable of powering all my modern conveniences while off-grid.
Plumbing System Overhaul: Ensuring a Reliable Water Supply
The original plumbing system was also showing its age. The water tank was discolored, the pump was noisy and inefficient, and the plumbing lines were brittle and prone to leaks. Modernizing an old Six Pac U850 truck camper required addressing these issues for a reliable water source.
The water tank was thoroughly cleaned and sanitized, and the old water pump was replaced with a new on-demand model. This type of pump only runs when water is needed, saving energy and reducing noise. A water filtration system was also installed, ensuring a clean and safe drinking water supply.
The old plumbing lines were replaced with PEX tubing, which is durable, flexible, and resistant to freezing. New faucets and shower fixtures were installed, giving the camper a more modern look and feel. I considered a composting toilet, but ultimately decided to stick with a traditional RV toilet for simplicity.
The grey water system was inspected and found to be in good condition, so I simply cleaned and sanitized the tank. I made sure the drainage was optimized to prevent clogs and backups. While I didn’t install a water heater initially, I later added a small, portable propane water heater for occasional hot showers.
Interior Transformation: Creating a Comfortable Living Space
The interior of the Six Pac U850 was functional but dated. The old cabinets were worn, the countertops were scratched, and the flooring was drab. Modernizing an old Six Pac U850 truck camper meant giving the interior a complete makeover.
The first step was demolition. All the old cabinets, countertops, and flooring were removed, revealing the bare bones of the camper. I took the opportunity to repair and reinforce the frame, addressing any weak spots or areas of water damage.
New insulation was added throughout the camper, using rigid foam insulation for the walls and ceiling. This greatly improved temperature control, making the camper more comfortable in both hot and cold weather.
Vinyl plank flooring was installed, providing a durable, waterproof, and easy-to-clean surface. New cabinets were built using lightweight plywood, maximizing storage space while minimizing weight. Butcher block countertops were installed, adding a touch of warmth and sophistication.
The old appliances were replaced with modern, energy-efficient models. A new refrigerator, stove, and microwave were installed, making meal preparation much easier and more enjoyable. The dinette seating was reupholstered with a durable and stylish fabric, and a new memory foam mattress was purchased for the bed.
Finally, I added the finishing touches: painting the walls with a light, neutral color, adding new trim, and decorating the space with personal touches. The result was a bright, airy, and inviting living space that felt like a home away from home.
Exterior Enhancements: Protecting the Investment
The exterior of the Six Pac U850 was in reasonably good condition, but it needed some attention to ensure it remained weatherproof and protected from the elements. Modernizing an old Six Pac U850 truck camper meant paying attention to the outside too.
The most important task was sealing and weatherproofing the camper. All seams and windows were inspected and resealed with a high-quality sealant. Any areas of water damage or rust were addressed and repaired.
The windows and doors were inspected and repaired, and new screens were added for ventilation. The exterior of the camper was repainted with a durable, weather-resistant paint. New graphics and decals were added, giving the camper a fresh, modern look.
An awning was installed, providing shade and protection from the rain. Exterior lighting was added, making it easier to navigate around the camper at night. The jacks were inspected and lubricated, and the mounting system was checked for safety and stability.
Lessons Learned and Tips: Sharing the Knowledge
The process of modernizing an old Six Pac U850 truck camper was a challenging but rewarding experience. I learned a great deal along the way, and I’m happy to share my insights with others.
One thing that went well was the planning and preparation. Taking the time to thoroughly assess the camper, define goals, and research solutions saved a lot of time and money in the long run.
I encountered several challenges during the project. One of the biggest was dealing with unexpected water damage. This required additional repairs and added to the overall cost.
If I were to do it again, I would probably invest in a more powerful solar panel system. I found that two hundred watts wasn’t quite enough to meet all my power demands, especially during cloudy weather.
The total cost of the modernization project was approximately seven thousand dollars. This included the cost of materials, parts, and appliances. While this may seem like a significant investment, it was far less than the cost of buying a new truck camper.
To keep the camper in good condition, I recommend regular maintenance tasks such as inspecting and resealing the seams, cleaning the water tank, and checking the electrical system.
Conclusion: A New Chapter for a Classic Camper
Modernizing an old Six Pac U850 truck camper was a labor of love. The improvements I made to the electrical system, plumbing, interior, and exterior transformed it into a comfortable, functional, and stylish adventure rig. It’s ready for many more years of exploring and creating memories. It’s also brought a sense of personal satisfaction.
The benefits of the modernization project are undeniable. The camper is now more comfortable, efficient, and reliable than ever before. I can venture further off-grid, knowing I have the power and resources I need. The updated interior is a pleasure to live in, and the exterior enhancements have given the camper a fresh, modern look.
Overall, I am extremely happy with the results of the modernization project. It was a challenging but rewarding experience, and I’m proud of what I accomplished. If you’re considering modernizing your own vintage truck camper, I encourage you to take the plunge. It’s a great way to breathe new life into a classic and create your own unique adventure rig.
What are your favorite vintage camper upgrades? Share your experiences and questions in the comments below!
